Tuesday, August 18, 2015

Quad build - Phase 2


New motors are in and tests conducted to figure out the power-thrust ratios.

 I soldered on the ESCs to the distribution board. This is likely going to change to remove a few grams of weight from the excessive wire. I may also print something to hold the ESCs internally instead of zip-tie to the arms.

Quad mostly built and ready for tests. Here's the objective of the tests:

  • Get the motor power draws at speeds
  • Get the thrust capability at each motor draw point
  • Determine flight time
  • Determine possible flight speeds
Tools used:
  • Standard computer PSU with 12V 15A rating
  • 2 multimeters
    • One to measure the voltage from the PSU at source
      • Replace the scope meter with this if not available
    • One to measure the current
  • Scope meter
    • Measure the voltage at the distribution board (this is very important)
  • 2Kg scale

Procedure
  1. Hook up power from PSU to distribution board, use a multimeter with a 10A capability inline to get current
  2. Hook up Scope to distribution board
  3. put leg on scale
  4. Add a decent weight (1-2lb object) to on quad to keep stable and down while testing
  5. Scale should be reading 0 at this point.
  6. Hook up RX to motor over scale
  7. Power on everything
    1. Verify radio
    2. Verify that TX 100% == ESC 100% (may need to calibrate ESC)
  8. Start measuring
    1. Throttle up one notch, note volt/amp and negative weight
    2. Continue going up until 100%
Ok. Now that's done there's obvious room for improvement and changes. For example the PSUs thin wires wont be able to keep up with the draw (this is why I used 2 meters just for knowledge) 

Results:
Volt (At dist)AmpMotor PowerThrustG/W
11.60.53.486017.24137931
11.30.968.58812814.90451793
111.8518.1522812.56198347
10.63.3333.17835810.79028272
10.2548.964809.803921569
9.5764.65788.947368421
My PSU and cable arrangement started to pucker out and this was the limit. Though on these results I'd have to say the motor/rotor combo should do very well!

Next to come: Putting everything together with the FC

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